Browsing by Author "Deng, Bing"

Now showing 1 - 7 of 7
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    Battery metal recycling by flash Joule heating
    (AAAS, 2023) Chen, Weiyin; Chen, Jinhang; Bets, Ksenia V.; Salvatierra, Rodrigo V.; Wyss, Kevin M.; Gao, Guanhui; Choi, Chi Hun; Deng, Bing; Wang, Xin; Li, John Tianci; Kittrell, Carter; La, Nghi; Eddy, Lucas; Scotland, Phelecia; Cheng, Yi; Xu, Shichen; Li, Bowen; Tomson, Mason B.; Han, Yimo; Yakobson, Boris I.; Tour, James M.; Welch Institute for Advanced Materials; NanoCarbon Center; Applied Physics Program; Smalley-Curl Institute
    The staggering accumulation of end-of-life lithium-ion batteries (LIBs) and the growing scarcity of battery metal sources have triggered an urgent call for an effective recycling strategy. However, it is challenging to reclaim these metals with both high efficiency and low environmental footprint. We use here a pulsed dc flash Joule heating (FJH) strategy that heats the black mass, the combined anode and cathode, to >2100 kelvin within seconds, leading to ~1000-fold increase in subsequent leaching kinetics. There are high recovery yields of all the battery metals, regardless of their chemistries, using even diluted acids like 0.01 M HCl, thereby lessening the secondary waste stream. The ultrafast high temperature achieves thermal decomposition of the passivated solid electrolyte interphase and valence state reduction of the hard-to-dissolve metal compounds while mitigating diffusional loss of volatile metals. Life cycle analysis versus present recycling methods shows that FJH significantly reduces the environmental footprint of spent LIB processing while turning it into an economically attractive process.
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    Electrothermal mineralization of per- and polyfluoroalkyl substances for soil remediation
    (Springer Nature, 2024) Cheng, Yi; Deng, Bing; Scotland, Phelecia; Eddy, Lucas; Hassan, Arman; Wang, Bo; Silva, Karla J.; Li, Bowen; Wyss, Kevin M.; Ucak-Astarlioglu, Mine G.; Chen, Jinhang; Liu, Qiming; Si, Tengda; Xu, Shichen; Gao, Xiaodong; JeBailey, Khalil; Jana, Debadrita; Torres, Mark Albert; Wong, Michael S.; Yakobson, Boris I.; Griggs, Christopher; McCary, Matthew A.; Zhao, Yufeng; Tour, James M.
    Per- and polyfluoroalkyl substances (PFAS) are persistent and bioaccumulative pollutants that can easily accumulate in soil, posing a threat to environment and human health. Current PFAS degradation processes often suffer from low efficiency, high energy and water consumption, or lack of generality. Here, we develop a rapid electrothermal mineralization (REM) process to remediate PFAS-contaminated soil. With environmentally compatible biochar as the conductive additive, the soil temperature increases to >1000 °C within seconds by current pulse input, converting PFAS to calcium fluoride with inherent calcium compounds in soil. This process is applicable for remediating various PFAS contaminants in soil, with high removal efficiencies ( >99%) and mineralization ratios ( >90%). While retaining soil particle size, composition, water infiltration rate, and cation exchange capacity, REM facilitates an increase of exchangeable nutrient supply and arthropod survival in soil, rendering it superior to the time-consuming calcination approach that severely degrades soil properties. REM is scaled up to remediate soil at two kilograms per batch and promising for large-scale, on-site soil remediation. Life-cycle assessment and techno-economic analysis demonstrate REM as an environmentally friendly and economic process, with a significant reduction of energy consumption, greenhouse gas emission, water consumption, and operation cost, when compared to existing soil remediation practices.
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    High-surface-area corundum nanoparticles by resistive hotspot-induced phase transformation
    (Springer Nature, 2022) Deng, Bing; Advincula, Paul A.; Luong, Duy Xuan; Zhou, Jingan; Zhang, Boyu; Wang, Zhe; McHugh, Emily A.; Chen, Jinhang; Carter, Robert A.; Kittrell, Carter; Lou, Jun; Zhao, Yuji; Yakobson, Boris I.; Zhao, Yufeng; Tour, James M.; Smalley-Curl Institute; NanoCarbon Center; Welch Institute for Advanced Materials
    High-surface-area α-Al2O3 nanoparticles are used in high-strength ceramics and stable catalyst supports. The production of α-Al2O3 by phase transformation from γ-Al2O3 is hampered by a high activation energy barrier, which usually requires extended high-temperature annealing (~1500 K, > 10 h) and suffers from aggregation. Here, we report the synthesis of dehydrated α-Al2O3 nanoparticles (phase purity ~100%, particle size ~23 nm, surface area ~65 m2 g−1) by a pulsed direct current Joule heating of γ-Al2O3. The phase transformation is completed at a reduced bulk temperature and duration (~573 K, < 1 s) via an intermediate δʹ-Al2O3 phase. Numerical simulations reveal the resistive hotspot-induced local heating in the pulsed current process enables the rapid transformation. Theoretical calculations show the topotactic transition (from γ- to δʹ- to α-Al2O3) is driven by their surface energy differences. The α-Al2O3 nanoparticles are sintered to nanograined ceramics with hardness superior to commercial alumina and approaching that of sapphire.
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    High-temperature electrothermal remediation of multi-pollutants in soil
    (Springer Nature, 2023) Deng, Bing; Carter, Robert A.; Cheng, Yi; Liu, Yuan; Eddy, Lucas; Wyss, Kevin M.; Ucak-Astarlioglu, Mine G.; Luong, Duy Xuan; Gao, Xiaodong; JeBailey, Khalil; Kittrell, Carter; Xu, Shichen; Jana, Debadrita; Torres, Mark Albert; Braam, Janet; Tour, James M.; NanoCarbon Center and the Rice Advanced Materials Institute; Smalley-Curl Institute
    Soil contamination is an environmental issue due to increasing anthropogenic activities. Existing processes for soil remediation suffer from long treatment time and lack generality because of different sources, occurrences, and properties of pollutants. Here, we report a high-temperature electrothermal process for rapid, water-free remediation of multiple pollutants in soil. The temperature of contaminated soil with carbon additives ramps up to 1000 to 3000 °C as needed within seconds via pulsed direct current input, enabling the vaporization of heavy metals like Cd, Hg, Pb, Co, Ni, and Cu, and graphitization of persistent organic pollutants like polycyclic aromatic hydrocarbons. The rapid treatment retains soil mineral constituents while increases infiltration rate and exchangeable nutrient supply, leading to soil fertilization and improved germination rates. We propose strategies for upscaling and field applications. Techno-economic analysis indicates the process holds the potential for being more energy-efficient and cost-effective compared to soil washing or thermal desorption.
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    Nondestructive flash cathode recycling
    (Springer Nature, 2024) Chen, Weiyin; Cheng, Yi; Chen, Jinhang; Bets, Ksenia V.; Salvatierra, Rodrigo V.; Ge, Chang; Li, John Tianci; Luong, Duy Xuan; Kittrell, Carter; Wang, Zicheng; McHugh, Emily A.; Gao, Guanhui; Deng, Bing; Han, Yimo; Yakobson, Boris I.; Tour, James M.; Applied Physics Program;Smalley-Curl Institute;NanoCarbon Center;Rice Advanced Materials Institute
    Effective recycling of end-of-life Li-ion batteries (LIBs) is essential due to continuous accumulation of battery waste and gradual depletion of battery metal resources. The present closed-loop solutions include destructive conversion to metal compounds, by destroying the entire three-dimensional morphology of the cathode through continuous thermal treatment or harsh wet extraction methods, and direct regeneration by lithium replenishment. Here, we report a solvent- and water-free flash Joule heating (FJH) method combined with magnetic separation to restore fresh cathodes from waste cathodes, followed by solid-state relithiation. The entire process is called flash recycling. This FJH method exhibits the merits of milliseconds of duration and high battery metal recovery yields of ~98%. After FJH, the cathodes reveal intact core structures with hierarchical features, implying the feasibility of their reconstituting into new cathodes. Relithiated cathodes are further used in LIBs, and show good electrochemical performance, comparable to new commercial counterparts. Life-cycle-analysis highlights that flash recycling has higher environmental and economic benefits over traditional destructive recycling processes.
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    Phase controlled synthesis of transition metal carbide nanocrystals by ultrafast flash Joule heating
    (Springer Nature, 2022) Deng, Bing; Wang, Zhe; Chen, Weiyin; Li, John Tianci; Luong, Duy Xuan; Carter, Robert A.; Gao, Guanhui; Yakobson, Boris I.; Zhao, Yufeng; Tour, James M.; Smalley-Curl Institute; NanoCarbon Center and the Welch Institute for Advanced Materials
    Nanoscale carbides enhance ultra-strong ceramics and show activity as high-performance catalysts. Traditional lengthy carburization methods for carbide syntheses usually result in coked surface, large particle size, and uncontrolled phase. Here, a flash Joule heating process is developed for ultrafast synthesis of carbide nanocrystals within 1 s. Various interstitial transition metal carbides (TiC, ZrC, HfC, VC, NbC, TaC, Cr2C3, MoC, and W2C) and covalent carbides (B4C and SiC) are produced using low-cost precursors. By controlling pulse voltages, phase-pure molybdenum carbides including β-Mo2C and metastable α-MoC1-x and η-MoC1-x are selectively synthesized, demonstrating the excellent phase engineering ability of the flash Joule heating by broadly tunable energy input that can exceed 3000 K coupled with kinetically controlled ultrafast cooling (>104 K s−1). Theoretical calculation reveals carbon vacancies as the driving factor for topotactic transition of carbide phases. The phase-dependent hydrogen evolution capability of molybdenum carbides is investigated with β-Mo2C showing the best performance.
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    Urban mining by flash Joule heating
    (Springer Nature, 2021) Deng, Bing; Luong, Duy Xuan; Wang, Zhe; Kittrell, Carter; McHugh, Emily A.; Tour, James M.; Smalley-Curl Institute; NanoCarbon Center; Welch Institute for Advanced Materials
    Precious metal recovery from electronic waste, termed urban mining, is important for a circular economy. Present methods for urban mining, mainly smelting and leaching, suffer from lengthy purification processes and negative environmental impacts. Here, a solvent-free and sustainable process by flash Joule heating is disclosed to recover precious metals and remove hazardous heavy metals in electronic waste within one second. The sample temperature ramps to ~3400 K in milliseconds by the ultrafast electrical thermal process. Such a high temperature enables the evaporative separation of precious metals from the supporting matrices, with the recovery yields >80% for Rh, Pd, Ag, and >60% for Au. The heavy metals in electronic waste, some of which are highly toxic including Cr, As, Cd, Hg, and Pb, are also removed, leaving a final waste with minimal metal content, acceptable even for agriculture soil levels. Urban mining by flash Joule heating would be 80× to 500× less energy consumptive than using traditional smelting furnaces for metal-component recovery and more environmentally friendly.