Browsing by Author "Kittrell, Carter"

Now showing 1 - 9 of 9
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    Battery metal recycling by flash Joule heating
    (AAAS, 2023) Chen, Weiyin; Chen, Jinhang; Bets, Ksenia V.; Salvatierra, Rodrigo V.; Wyss, Kevin M.; Gao, Guanhui; Choi, Chi Hun; Deng, Bing; Wang, Xin; Li, John Tianci; Kittrell, Carter; La, Nghi; Eddy, Lucas; Scotland, Phelecia; Cheng, Yi; Xu, Shichen; Li, Bowen; Tomson, Mason B.; Han, Yimo; Yakobson, Boris I.; Tour, James M.; Welch Institute for Advanced Materials; NanoCarbon Center; Applied Physics Program; Smalley-Curl Institute
    The staggering accumulation of end-of-life lithium-ion batteries (LIBs) and the growing scarcity of battery metal sources have triggered an urgent call for an effective recycling strategy. However, it is challenging to reclaim these metals with both high efficiency and low environmental footprint. We use here a pulsed dc flash Joule heating (FJH) strategy that heats the black mass, the combined anode and cathode, to >2100 kelvin within seconds, leading to ~1000-fold increase in subsequent leaching kinetics. There are high recovery yields of all the battery metals, regardless of their chemistries, using even diluted acids like 0.01 M HCl, thereby lessening the secondary waste stream. The ultrafast high temperature achieves thermal decomposition of the passivated solid electrolyte interphase and valence state reduction of the hard-to-dissolve metal compounds while mitigating diffusional loss of volatile metals. Life cycle analysis versus present recycling methods shows that FJH significantly reduces the environmental footprint of spent LIB processing while turning it into an economically attractive process.
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    High-surface-area corundum nanoparticles by resistive hotspot-induced phase transformation
    (Springer Nature, 2022) Deng, Bing; Advincula, Paul A.; Luong, Duy Xuan; Zhou, Jingan; Zhang, Boyu; Wang, Zhe; McHugh, Emily A.; Chen, Jinhang; Carter, Robert A.; Kittrell, Carter; Lou, Jun; Zhao, Yuji; Yakobson, Boris I.; Zhao, Yufeng; Tour, James M.; Smalley-Curl Institute; NanoCarbon Center; Welch Institute for Advanced Materials
    High-surface-area α-Al2O3 nanoparticles are used in high-strength ceramics and stable catalyst supports. The production of α-Al2O3 by phase transformation from γ-Al2O3 is hampered by a high activation energy barrier, which usually requires extended high-temperature annealing (~1500 K, > 10 h) and suffers from aggregation. Here, we report the synthesis of dehydrated α-Al2O3 nanoparticles (phase purity ~100%, particle size ~23 nm, surface area ~65 m2 g−1) by a pulsed direct current Joule heating of γ-Al2O3. The phase transformation is completed at a reduced bulk temperature and duration (~573 K, < 1 s) via an intermediate δʹ-Al2O3 phase. Numerical simulations reveal the resistive hotspot-induced local heating in the pulsed current process enables the rapid transformation. Theoretical calculations show the topotactic transition (from γ- to δʹ- to α-Al2O3) is driven by their surface energy differences. The α-Al2O3 nanoparticles are sintered to nanograined ceramics with hardness superior to commercial alumina and approaching that of sapphire.
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    High-temperature electrothermal remediation of multi-pollutants in soil
    (Springer Nature, 2023) Deng, Bing; Carter, Robert A.; Cheng, Yi; Liu, Yuan; Eddy, Lucas; Wyss, Kevin M.; Ucak-Astarlioglu, Mine G.; Luong, Duy Xuan; Gao, Xiaodong; JeBailey, Khalil; Kittrell, Carter; Xu, Shichen; Jana, Debadrita; Torres, Mark Albert; Braam, Janet; Tour, James M.; NanoCarbon Center and the Rice Advanced Materials Institute; Smalley-Curl Institute
    Soil contamination is an environmental issue due to increasing anthropogenic activities. Existing processes for soil remediation suffer from long treatment time and lack generality because of different sources, occurrences, and properties of pollutants. Here, we report a high-temperature electrothermal process for rapid, water-free remediation of multiple pollutants in soil. The temperature of contaminated soil with carbon additives ramps up to 1000 to 3000 °C as needed within seconds via pulsed direct current input, enabling the vaporization of heavy metals like Cd, Hg, Pb, Co, Ni, and Cu, and graphitization of persistent organic pollutants like polycyclic aromatic hydrocarbons. The rapid treatment retains soil mineral constituents while increases infiltration rate and exchangeable nutrient supply, leading to soil fertilization and improved germination rates. We propose strategies for upscaling and field applications. Techno-economic analysis indicates the process holds the potential for being more energy-efficient and cost-effective compared to soil washing or thermal desorption.
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    Laser induced graphene materials and their use in electronic devices
    (2019-12-10) Tour, James M.; Lin, Jian; Peng, Zhiwei; Kittrell, Carter; Rice University; United States Patent and Trademark Office
    In some embodiments, the present disclosure pertains to methods of producing a graphene material by exposing a polymer to a laser source. In some embodiments, the exposing results in formation of a graphene from the polymer. In some embodiments, the methods of the present disclosure also include a step of separating the formed graphene from the polymer to form an isolated graphene. In some embodiments, the methods of the present disclosure also include a step of incorporating the graphene material or the isolated graphene into an electronic device, such as an energy storage device. In some embodiments, the graphene is utilized as at least one of an electrode, current collector or additive in the electronic device. Additional embodiments of the present disclosure pertain to the graphene materials, isolated graphenes, and electronic devices that are formed by the methods of the present disclosure.
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    Methods of fabricating laser-induced graphene and compositions thereof
    (2021-11-02) Tour, James M.; Chyan, Yieu; Arnusch, Christopher John; Singh, Swatantra Pratap; Li, Yilun; Luong X, Duy; Kittrell, Carter; Ye, Ruquan; Miller, Jordan; Kinstlinger, Ian; Cofer, Savannah; Rice University; Ben-Gurion University; United States Patent and Trademark Office
    Methods that expand the properties of laser-induced graphene (LIG) and the resulting LIG having the expanded properties. Methods of fabricating laser-induced graphene from materials, which range from natural, renewable precursors (such as cloth or paper) to high performance polymers (like Kevlar). With multiple lasing, however, highly conductive PEI-based LIG could be obtained using both multiple pass and defocus methods. The resulting laser-induced graphene can be used, inter alia, in electronic devices, as antifouling surfaces, in water treatment technology, in membranes, and in electronics on paper and food Such methods include fabrication of LIG in controlled atmospheres, such that, for example, superhydrophobic and superhydrophilic LIG surfaces can be obtained. Such methods further include fabricating laser-induced graphene by multiple lasing of carbon precursors. Such methods further include direct 3D printing of graphene materials from carbon precursors. Application of such LIG include oil/water separation, liquid or gas separations using polymer membranes, anti-icing, microsupercapacitors, supercapacitors, water splitting catalysts, sensors, and flexible electronics.
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    Methods of fabricating laser-induced graphene and compositions thereof
    (2024-06-18) Tour, James M.; Chyan, Yieu; Arnusch, Christopher John; Singh, Swatantra Pratap; Li, Yilun; Luong X, Duy; Kittrell, Carter; Ye, Ruquan; Miller, Jordan; Kinstlinger, Ian; Cofer, Savannah; Rice University; B.G. Negev Technologies and Applications Ltd. at Ben-Gurion University; United States Patent and Trademark Office
    Methods that expand the properties of laser-induced graphene (LIG) and the resulting LIG having the expanded properties. Methods of fabricating laser-induced graphene from materials, which range from natural, renewable precursors (such as cloth or paper) to high performance polymers (like Kevlar). With multiple lasing, however, highly conductive PEI-based LIG could be obtained using both multiple pass and defocus methods. The resulting laser-induced graphene can be used, inter alia, in electronic devices, as antifouling surfaces, in water treatment technology, in membranes, and in electronics on paper and food Such methods include fabrication of LIG in controlled atmospheres, such that, for example, superhydrophobic and superhydrophilic LIG surfaces can be obtained. Such methods further include fabricating laser-induced graphene by multiple lasing of carbon precursors. Such methods further include direct 3D printing of graphene materials from carbon precurors. Application of such LIG include oil/water separation, liquid or gas separations using polymer membranes, anti-icing, microsupercapacitors, supercapacitors, water splitting catalysts, sensors, and flexible electronics.
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    Nondestructive flash cathode recycling
    (Springer Nature, 2024) Chen, Weiyin; Cheng, Yi; Chen, Jinhang; Bets, Ksenia V.; Salvatierra, Rodrigo V.; Ge, Chang; Li, John Tianci; Luong, Duy Xuan; Kittrell, Carter; Wang, Zicheng; McHugh, Emily A.; Gao, Guanhui; Deng, Bing; Han, Yimo; Yakobson, Boris I.; Tour, James M.; Applied Physics Program;Smalley-Curl Institute;NanoCarbon Center;Rice Advanced Materials Institute
    Effective recycling of end-of-life Li-ion batteries (LIBs) is essential due to continuous accumulation of battery waste and gradual depletion of battery metal resources. The present closed-loop solutions include destructive conversion to metal compounds, by destroying the entire three-dimensional morphology of the cathode through continuous thermal treatment or harsh wet extraction methods, and direct regeneration by lithium replenishment. Here, we report a solvent- and water-free flash Joule heating (FJH) method combined with magnetic separation to restore fresh cathodes from waste cathodes, followed by solid-state relithiation. The entire process is called flash recycling. This FJH method exhibits the merits of milliseconds of duration and high battery metal recovery yields of ~98%. After FJH, the cathodes reveal intact core structures with hierarchical features, implying the feasibility of their reconstituting into new cathodes. Relithiated cathodes are further used in LIBs, and show good electrochemical performance, comparable to new commercial counterparts. Life-cycle-analysis highlights that flash recycling has higher environmental and economic benefits over traditional destructive recycling processes.
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    Teslaphoresis of Carbon Nanotubes
    (American Chemical Society, 2016) Bornhoeft, Lindsey R.; Castillo, Aida C.; Smalley, Preston R.; Kittrell, Carter; James, Dustin K.; Brinson, Bruce E.; Rybolt, Thomas R.; Johnson, Bruce R.; Cherukuri, Tonya K.; Cherukuri, Paul
    This paper introduces Teslaphoresis, the directed motion and self-assembly of matter by a Tesla coil, and studies this electrokinetic phenomenon using single-walled carbon nanotubes (CNTs). Conventional directed self-assembly of matter using electric fields has been restricted to small scale structures, but with Teslaphoresis, we exceed this limitation by using the Tesla coil’s antenna to create a gradient high-voltage force field that projects into free space. CNTs placed within the Teslaphoretic (TEP) field polarize and self-assemble into wires that span from the nanoscale to the macroscale, the longest thus far being 15 cm. We show that the TEP field not only directs the self-assembly of long nanotube wires at remote distances (>30 cm) but can also wirelessly power nanotube-based LED circuits. Furthermore, individualized CNTs self-organize to form long parallel arrays with high fidelity alignment to the TEP field. Thus, Teslaphoresis is effective for directed self-assembly from the bottom-up to the macroscale.
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    Urban mining by flash Joule heating
    (Springer Nature, 2021) Deng, Bing; Luong, Duy Xuan; Wang, Zhe; Kittrell, Carter; McHugh, Emily A.; Tour, James M.; Smalley-Curl Institute; NanoCarbon Center; Welch Institute for Advanced Materials
    Precious metal recovery from electronic waste, termed urban mining, is important for a circular economy. Present methods for urban mining, mainly smelting and leaching, suffer from lengthy purification processes and negative environmental impacts. Here, a solvent-free and sustainable process by flash Joule heating is disclosed to recover precious metals and remove hazardous heavy metals in electronic waste within one second. The sample temperature ramps to ~3400 K in milliseconds by the ultrafast electrical thermal process. Such a high temperature enables the evaporative separation of precious metals from the supporting matrices, with the recovery yields >80% for Rh, Pd, Ag, and >60% for Au. The heavy metals in electronic waste, some of which are highly toxic including Cr, As, Cd, Hg, and Pb, are also removed, leaving a final waste with minimal metal content, acceptable even for agriculture soil levels. Urban mining by flash Joule heating would be 80× to 500× less energy consumptive than using traditional smelting furnaces for metal-component recovery and more environmentally friendly.